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One of the key components of this system is the Songshan Lake Device Handset Production Line. Located in the Dongguan Songshan Lake High-tech Industrial Development Zone, the facility covers the entire manufacturing process, from material input to finished product output.
# Huawei’s Songshan Lake Device Handset Production Line: A Streamlined and Efficient Manufacturing Process
Aiming to provide high-quality mobile phones to its consumers, Huawei has implemented a comprehensive quality management system that covers all stages of its operations, from design to service. One of the key components of this system is the Songshan Lake Device Handset Production Line.
Located in the Dongguan Songshan Lake High-tech Industrial Development Zone, the facility covers the entire manufacturing process, from material input to finished product output. The production line adopts a “streamlined one-piece flow” layout, which has made the production of Huawei’s flagship products, such as the P series and Mate series, highly efficient.
## IoT Technologies and Real-Time Management
The production line elements, including equipment, materials, and personnel, are connected using IoT technologies to the Manufacturing Execution System (MES). This enables the elements to be traced throughout the production process and have their key equipment parameters managed in real-time.
In addition, a three-tiered real-time visualization system issues live alerts to staff about potential risks and provides real-time visibility for quality issues, output, and production efficiency.
## Automated Processes and Employee Incentives
Huawei has highly automated processes that have achieved partial intelligence. Flexible assembly platforms, automatic test platforms, man-machine collaborative operation modes, and AI visual inspection and pressure sensing ensure that each unit on the line passes quality inspections and testing.
The employees play a significant role in Huawei’s production process. The Songshan Lake Device Handset Production Line follows the company’s “Big Rewards for Small Improvement” policy, which encourages all employees to actively participate in continuous improvement activities. Employees who have proposals for improvement and rationalization are rewarded.
For example, employees independently designed unpowered vehicles that enabled the cyclic distribution of SIM cards in the production process by converting potential energy into kinetic energy.
## Impressive Facilities
GIZGUIDE founder Peter Jan “PJ” R. Icogo visited the facility and was impressed with Huawei’s efforts to streamline and speed up the process of making smartphones without compromising quality and reliability. Together with its Ox Horn Campus and other laboratories, Huawei’s smartphone production line is one of the most impressive tech facilities he has ever seen.
## Conclusion
Huawei’s Songshan Lake Device Handset Production Line is a prime example of a streamlined and efficient manufacturing process that prioritizes quality and reliability. With IoT technologies, real-time management, and employee incentives, Huawei continuously strives to improve its operations and provide top-tier mobile phones to its consumers.
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Helping HUAWEI achieve this is its Songshan Lake Device Handset Production Line. This adopts a “streamlined one-piece flow” layout and is an important part of ensuring the quality of the brand’s mobile phones.
HUAWEI’s Songshan Lake manufacturing base is located in Dongguan Songshan Lake High-tech Industrial Development Zone, it said. This covers the management of the whole manufacturing process, from material input to finished product output, it added.
The streamlined layout and self-developed functional testing equipment on the automated lines have made the production of Huawei’s high-quality flagship products, such as the P series and Mate series, extremely efficient, the company noted.
Each line also has 15 personnel and can produce one phone EVERY 26 SECONDS.
The key production line elements, including various equipment, materials, and personnel, are connected using IoT technologies to the Manufacturing Execution System (MES). With this system, these elements can be traced throughout the production process and have their key equipment parameters managed in real-time, HUAWEI explained.
In addition, a three-tiered real-time visualization system issues live alerts to staff about potential risks and provide real-time visibility for quality issues, output, and production efficiency, it added.
To ensure top-tier mobile phones, HUAWEI implemented comprehensive quality management at all stages of its operations, as well as a superior management system for its production process that covers design, material input, production, and service.
Aside from this, HUAWEI also has highly automated processes that have achieved partial intelligence.
Things like our flexible assembly platform and automatic test platform, man-machine collaborative operation modes, and AI visual inspection and pressure sensing ensure our assembly, inspection, and packaging processes perform at peak quality, with every unit on the line passing quality inspections and testing, Huawei said.
Playing a big role in HUAWEI’s production process its employees.
The Songshan Lake Device Handset Production Line follows the company’s ‘Big Rewards for Small Improvement’ policy, which has been designed to encourage all employees to actively participate in continuous improvement activities, it said.
Through this, employees who have proposals for improvement and rationalization are rewarded.
For example, encouraged by such incentives, our employees independently designed unpowered vehicles which enabled the cyclic distribution of SIM cards in the production process by converting potential energy into kinetic energy, the brand shared.
HUAWEI Manufacturing also prioritizes employees’ work-life balance to strengthen management systems to protect its personnel while also cultivating the flexibility to care for them.
We strictly enforce the rules of ‘operation in compliance with documents, procedures, and guides, and adherence to labor discipline and process discipline’ at work, motivate employees with grape chart and proposal card systems, and promote improvement among all employees, so that they can be focused on and committed to producing the best mobile phones in the world.
HUAWEI also said it prioritizes the comfort of its employees to ensure that can show their capabilities while working under the company.
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| Selfie inside in the European-themed HUAWEI Oxhorn Campus |
GIZGUIDE founder Peter Jan “PJ” R. Icogo visited the facility a month ago and said,
I was very impressed with what HUAWEI did to streamline and speed up the process of making smartphones without compromising quality and reliability. Together with its Ox Horn Campus and other laboratories, HUAWEI’s smartphone production line is one of the most impressive tech facilities I’ve seen in real-life.
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